Exploring the Design Freedom of Additive Manufacturing through Simulation
22 – 23 November 2016, Helsinki, Finland
Additive manufacturing (AM), also called 3D printing, enables the manufacture of nearly any geometry without the constraints imposed by traditional manufacturing techniques. As this technology advances and the costs of 3D printed parts continue to fall, AM will become a more prevalent and viable engineering and business solution. In order to take full advantage of these technologies, new approaches to simulation and design need to be implemented in order to facilitate innovative and cost-effective solutions.
The aim of this seminar is to give delegates a comprehensive overview of the current state of AM, along with the challenges, risks, and opportunities – both for simulation engineers and for use within industry. Join us in Helsinki to hear presentations from industry, research institutes and universities from across Europe that will cover a wide range of interesting topics. These include sessions on AM process simulation, topology optimization, new design and simulation approaches, and a workshop on the creation of design guidelines for selective laser melting.
The seminar was organized by
NAFEMS NORDIC (www.nafems.org) in cooperation with the
VTT Technical Research Centre of Finland (www.vtt.fi)
AGENDA AND PRESENTATIONS:
TUESDAY, 22 NOVEMBER
1 A - Plenary Session
09:00
Welcome and NAFEMS / VTT Introduction NAFEMS NORDIC Steering Committee T. Morris (NAFEMS); E. Komi (VTT Technical Research Centre of Finland, FIN)
09:15
Keynote Presentation: Multiscale Materials Modeling for Metal Additive Manufacturing
A. Laukkanen, T. Andersson, T. Pinomaa, S. Majaniemi, M. Sippola, T. Suhonen (VTT Technical Research Centre of Finland, FIN)
Laukkanen-VTT.pdf
09:50
Biggest Challenges for Additive Manufacturing
G. Schöpf (Additive Fertigung Magazin, AUT)
Schöpf-X-technik.pdf
10:20
Sponsor presentations by Altair Engineering and Dassault Simulia
10:40
Coffee Break
Parallel Sessions: 2A / 2B
2 A – Processes I – Metals
11:20
Process Model for Metal Additive Manufacturing
T. Andersson, A. Laukkanen, T. Pinomaa (VTT Technical Research Centre of Finland, FIN)
11:45
Modelling Additive Manufacturing Processes
N. N’Dri, H. Mindt, O. Desmaison, M. Megahed (ESI Group, GER)
Megahed-Esi.pdf
12:10
Numerical Simulation of the Selective Laser Melting Process as a Support to the Defect Tolerant Design
E. Komi, P. Kokkonen (VTT Technical Research Centre of Finland, FIN); L. D’Alvise, A. Majumdar (GeonX, BEL)
2 B – Design & Simulation I
11:20
The Need for Systematic Design Interpretation of Numerically Generated Topology Results
M. Radny (Airbus Operations, GER)
Radny-Airbus.pdf
11:45
Study About Boundaries and Constraints in Topology Optimization
T. Turkkila (Dtream Oy, FIN); M. Ukonaho (Tampere University of Applied Sciences, FIN)
Turkkila-Dtream.pdf
12:10
Topology and Shape Optimization with Hybrid CAD Design for Additive Manufacturing – a Case Study and Methodic Review
K. Hoschke, M. Bierdel (Fraunhofer EMI, GER)
Hoschke_FraunhoferEMI.pdf
12:35
Lunch break
Parallel Sessions: 3A / 3B
3 A – Design & Simulation II
13:35
Simulation of Additive Manufacturing Processes
M. Andreasson (MSC.Software Sweden, SWE)
Andreasson-MSC.pdf
14.00
Physics Driven Design Processes for Topology Optimization
F. Halvorsen (EDR & Medeso, FIN)
Halvorsen-EDRMedeso.pdf
14:25
Product and Process Optimization for Additive Manufacturing
S. Ribeiro-Ayeh (Dassault Systemes Deutschland, GER)
Granlund-RibeiroAyeh-Dassault-Systems.pdf
14:50
Cone Filter Optimisation and Performance Enhancement via Simulations for Fabrication with AM
N. Burns, L. Geekie, H. Hasib, A.E.W. Rennie (Croft Additive Manufacturing, GBR / Lancaster University, GBR)
Burns-Croft.pdf
3 B – Validation & Misc.
13:35
Digital Image Correlation Based Model Validation of a Laser Sintered Robotic Gripper Component
M. Faes, R. Balcaen, P. Lava, D. Moens (KU Leuven, BEL)
Faes-KU-Leuven.pdf
14:00
Interoperability of Digital Geometric Representations for Additive Manufacturing
O. Barrowclough, H. Dahl, T. Dokken, G. Muntingh, V. Skytt (Sintef ICT, NOR)
Dokken-Sintef.pdf
14:25
Energy Plus House Concept: Applications of Innovative Filaments and New Materials
R. Toshev, P. Helo, R. Addo-Tenkorang (University of Vaasa, FIN)
15:15
Break
VTT / Aalto university visit
16:00
Coach travel to VTT/Aalto university
16:30
Visit of the AM facilities at VTT Technical Research Centre of Finland & Aalto University – where 3D printers for both polymers and metals will be shown, along with printed samples
18:00
Coach return to hotel (18:30 arrival at hotel)
Get Together
18:30
Beverages and snacks in the exhibition
20:00
End of first conference day
WEDNESDAY, 23 NOVEMBER
Parallel Sessions: 4A / 4B
4 A – Processes II – Metals
08:45
Predicting the Trajectory of Powder During Selective Laser Melting
B. Peters, G. Pozzetti (Université du Luxembourg, LUX)
Peters-Uni-Luxembourg.pdf
09:10
Calibration of a Computational Framework for Additive Manufacturing by Blown Powder
T. Varona, M. Chiumenti, M. Cervera (International Center for Numerical Methods (CIMNE), Universidad Politécnica de Cataluña, ESP)
Varona-Cimne.pdf
09:35
Prediction and Verification of Distortion of a Titanium Bike Part Built by DMLS
A. Belles Meseguer (Prime aerostructures, AUT)
Belles-Meseguer-Prime.pdf
4 B – Workshop
08:45 - 10:00
The Creation of Design Guidelines for Selective Laser Melting
- Overview of the chosen print geometries and feature evaluation
- Description of the test results and how they were used in creation of design guidelines for selective laser melting
- Discussion on the need and creation of supporting structures, and how their use effects the time and cost of postprocessing printed components
- Time to inspect printed test specimen / ask questions, etc.
- Examples on the use of the guidelines for component design
- Open discussion on the next key research topics related to design for AM
10:00
Break
Parallel Sessions: 5A / 5B
5 A – Optimization & Design Approach
10:40
Simulation, Optimization and Design of 3D Printed Sand Casting Molds for Cast Metal Parts
P. Kokkonen, J. Virta, E. Komi, P. Puukko, S. Metsä-Kortelainen (VTT Technical Research Centre of Finland, FIN)
Komi-VTT.pdf
11:05
Manufacturing of Topology Optimized Soft Magnetic Core through 3D Printing
S. Metsä-Kortelainen, T. Lindroos, M. Savolainen, A. Jokinen, A. Revuelta, Antti Pasanen, Kimmo Ruusuvuori, J. Pippuri (VTT Technical Research Centre of Finland, FIN)
Pippuri-VTT.pdf
11:30
Simulation and Optimization of Printable Lattice Structures
J. Lens (Materialise, BEL); E. Komi (VTT Technical Research Centre of Finland, FIN)
Lens-Materialise.pdf
5 B – Design & Simulation III / Processes III
10:40
Big Size Additive Manufacturing: Trends and Design Approach. A Study Case for the Naval Industry
D. Moreno Nieto (Escuela Superior de Ingeniería, ESP); V. Casal, F. Abad (Navantia, ESP); S. I. Molina (Universidad de Cádiz, ESP)
Moreno-Nieto-Univ.-Cadiz.pdf
11:05
New Trends in Furniture Design – An Iterative CAE Methodology Adapted to Big Size Additive Manufacturing
D. Moreno Nieto (Escuela Superior de Ingeniería, ESP); S.I. Molina (Universidad des Cádiz, ESP)
Moreno-Nieto-Univ.-Cadiz.pdf
11:55
Lunch break
Parallel Sessions: 6 A / 6B
6 A – Design & Simulation IV
12:55
Industrial Designing and Simulation for Additive Manufacturing
C. Pedersen, J. Fort, P. Clausen, S.Sett (Dassault Simulia, GER)
Pedersen-Dassault-Systemes.pdf
13:20
New Simulation-Based Pre-Processing Chain for Additive Manufacturing
N. Keller, J. Schlasche, H. Xu (Additive Works, GER)
Xu-Additive-Works.pdf
13:45
A Knowledge-Based Engineering Approach for the Design of Complex and Customized Parts
P. Gebhardt, E. Türck (TU Braunschweig, GER); S. Scheuer (FH Aachen, GER)
Gebhardt-TU-Braunschweig.pdf
6 B - Processes IV – Metals / Misc.
12:55
Thermo-Mechanical Modelling of the Wire and Arc Additive Manufacturing Process of an Aeronautic Part of Ti6Al4V Alloy
H. Vallejo, M. Seco,A. Suarez (Tecnalia Research & Innovation, ESP)
Vallejo-Tecnalia.pdf
13:20
Modeling the 3D Printing of Nanocellulose Hydrogels
A. Paajanen, T. Pinomaa, H. Pajari, S. Metsä-Kortelainen, P. Lahtinen (VTT Technical Research Centre of Finland, FIN)
Pinomaa-VTT.pdf
13:45
Multiscale Modelling of Sintering Printed Nano-Ink Process
R. Nahkoul, L. Arbaoui (Cenaero, BEL)
Arbaoui-Cenaero.pdf
14:10
Break
7A – Plenary Session
14:40
Wrap-Up and Closing Remarks
NAFEMS NORDIC Steering Committee; T. Morris (NAFEMS); E. Komi (VTT Technical Research Centre of Finland, FIN)
15:00
End of conference
About VTT
VTT Technical Research Centre of Finland Ltd is the leading research and technology company in the Nordic countries. We develop new smart technologies, profitable solutions and innovation services. We cooperate with our customers to produce technology for business and build success and well-being for the benefit of society. We use 4,000,000 hours of brainpower a year to develop new technological solutions. Please find more information about VTT here.
Conference Venue
Hilton Helsinki Kalastajatorpp
Kalastajatorpantie 1
00330 Helsinki, Finland
www.kalastajatorppa.hilton.com
Contact
NAFEMS Deutschland, Österreich, Schweiz GmbH
NAFEMS Contact for NORDIC
Griesstraße 20
85567 Grafing b. München, Germany
Tel. +49 176 217 984 01
Fax +49 3 22 11 08 99 13 41
e-mail: nordic@nafems.org
